Reverse engineering service

Reverse engineering

We obtain the data of an existing object to study, analyse, modify or reproduce it — even when there is no technical drawing. To learn more, see the Wikipedia article on reverse engineering.

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Reverse engineering: from the real object to the CAD model

This data can be obtained through 3D scanning, which gives us a polygonal model in STL, PLY or OBJ format, derived from the point cloud.

That model is then worked in parametric software to obtain the perfect 3D (CAD) model.

Reverse engineering: from the real part, to the 3D mesh, to the CAD model

When reverse engineering makes sense

Discontinued parts or parts without drawings
Reproduction and replacement of components
Improvement and modification of existing parts
Wear and shape analysis
Creation of moulds and tooling
Technical product documentation
Examples

Reverse engineering work and applications

Red mechanical part next to its scanned 3D model on screen
Scan and CAD model of the flange side by side on screen
CAD model of a steel rim obtained from the scan
Flange reproduced by 3D printing, being printed in purple filament
Levels

Three levels of reverse engineering results

Not every project needs the same level of modelling. We agree with you what makes sense, so you do not pay more than you need.

LevelWhat it isWhat it is for
Scanned meshThe polygonal model of the part (STL, OBJ, PLY), cleaned and repairedVisualisation, 3D printing, comparisons
Surface CADSmooth surfaces rebuilt over the meshFreeform parts, design, moulds
Parametric CADModel with editable operations and dimensions (extrusions, holes, radii)Mechanical parts that will be modified or manufactured
In practice

What we need from you and what we deliver

What we need from you

The part (or photographs, if it is large or installed)
What you want to do: reproduce it exactly, improve it or adapt it
Tolerances and material, if you know them
The CAD software you use, so we deliver in the right format

What we deliver

CAD model in the format you prefer (for example STEP)
Reference scanned mesh, to compare with the original part
Technical drawing, if needed for manufacturing
Deviation report between the CAD and the part, on request
When it pays off

When reverse engineering really pays off

It pays off if the part is discontinued and the supplier no longer exists, or if the original drawing has been lost. It also helps when you need to adapt a component to another assembly, or to improve a part that always fails in the same place. Rebuilding the model from a scan is usually faster and more reliable than measuring the part by hand.

Intellectual property

Reverse engineering must respect patents and third-party rights. We work with parts that are yours or for which you have authorisation.

Process

How we do reverse engineering

01

3D scanning

We capture the object's geometry accurately.

02

Point cloud and mesh

Next, we obtain a polygonal model in STL, PLY or OBJ.

03

Parametric modelling

Then we rebuild the part in CAD software, with design intent.

04

Final CAD model

Finally, we deliver an editable model, ready for production.

Frequently asked questions

Frequently asked questions

What is the difference between scanning and reverse engineering?

Scanning captures the shape of the part (a mesh). Reverse engineering goes further: it rebuilds the part as an editable CAD model, with dimensions, holes and surfaces that can be changed.

Will the CAD model match the part?

It stays faithful to the scanned geometry, with the cleaning needed for manufacturing. You can compare the CAD with the scan and receive the deviation report.

Which formats do you deliver?

The format of the CAD software you use; STEP is the most universal. We also deliver STL, OBJ or PLY of the mesh.

Can you work on large or installed parts?

Yes. We scan on site and then work in the office.

How much does it cost and how long does it take?

It depends on the complexity of the part and the level of modelling. We send a proposal with price and deadline after seeing the part or the photographs.

Do I keep the part?

Yes. If we scan at our premises, the part goes back with you, and the files are yours.

Questions? Talk to us

Call us or send us a message and we will reply as quickly as possible.

Request a quote+351 928 204 673